Based on years of system integration experience, Hehua has developed automated welding workstations and fully automatic welding production lines, which can quickly provide customers with customized solutions, precise research and development, and fast delivery. Hehua combines its strong design and development capabilities to achieve 1-to-1 customized solutions based on the characteristics of customer workpiece products, fully meeting customers’ all-round requirements for efficiency, quality, delivery time, etc.
Advantages of welding automation: customized intelligent welding flexible production line, according to customer specific requirements, realizes automated assembly, handling, spot welding, preheating, welding, post-heating and other production procedures, adopts intelligent flexible welding production line to solve customers’ multi-solution needs, automatically identifies the different shapes and sizes of workpieces, automatically identifies welds for welding, improves welding stability, reduces workers’ labor intensity, improves workers’ working environment, and changes traditional working methods. The production line has reasonably arranged the product process flow, based on meeting the production rhythm, fully considering the supply and demand management between each process, and strives to achieve the performance ratio of the production line. At the same time, the economy, safety, good operability, welding reliability and high flexibility of the production line are the design criteria.
Rod structure welding application
Application system: X/Y axis track sliding robot system
Description: Track workstations are widely used in welding and handling systems. The sliding mode is mainly divided into plane track movement (X axis) and hoisting track movement (Y axis). Control the robot to walk, expand the working range, and improve the automated working space.
Hehua has strong R&D and manufacturing capabilities in rail technology, has rich project experience, and can carry out customized R&D and production according to the size of customers’ products and workpieces.
Steel structure automatic welding production line, the entire flexible automatic welding production line package uses modern automatic control technology, advanced robot technology and automatic production line integration technology to achieve overall automatic welding and transportation. The commissioning of the automated production line has improved production efficiency and ensured the stability of product quality, while changing the original labor-intensive traditional manufacturing method, reducing labor costs, and realizing technical upgrades in the field. In addition, the comprehensive consideration of safety and environmental protection issues enables the entire automated welding production line to improve the company’s automation control level after commissioning, and comprehensively enhance the company’s competitiveness in the market.
Product advantages
①. Multi-station mixed collaborative work to achieve continuous and efficient work of robots
②. The overall production cost is reduced, and the quality of the finished product is stable and uniform
③. High degree of automation, complete resource saving
④. Application of efficient logistics system to shorten the operation cycle
⑤. Multi-source heterogeneous data collection, real-time monitoring of production status
⑥. Perfect safety protection design to avoid human-machine damage
Product structure
Mainly includes: industrial robots (welding, handling), heavy-duty high-speed transplanters, human-machine interactive safety issues, production line visualization management system, robot weld tracking system, intelligent electronic control system, intelligent automatic loading and unloading system
Technology Application
Whole-line automation integrated control technology – the entire production line combines the integrated application of six-axis robots, the application of non-standard special equipment, the application of stereoscopic warehouses and logistics, the design application of non-standard tooling, the design application of online detection and automatic pipeline switching, and the higher design application and integrated equipment in the field of automation.