Based on years of system integration experience, Hehua has developed automated welding workstations and fully automatic welding production lines, which can quickly provide customers with customized solutions, precise research and development, and fast delivery. Hehua combines its strong design and development capabilities to achieve 1-to-1 customized solutions based on the characteristics of customer workpiece products, fully meeting customers’ all-round requirements for efficiency, quality, delivery time, etc.
Advantages of welding automation: customized intelligent welding flexible production line, according to customer specific requirements, realizes automated assembly, handling, spot welding, preheating, welding, post-heating and other production procedures, adopts intelligent flexible welding production line to solve customers’ multi-solution needs, automatically identifies the different shapes and sizes of workpieces, automatically identifies welds for welding, improves welding stability, reduces workers’ labor intensity, improves workers’ working environment, and changes traditional working methods. The production line has reasonably arranged the product process flow, based on meeting the production rhythm, fully considers the supply and demand management between each process, strives to achieve the performance ratio of the production line, and takes the economy, safety, good operability, welding reliability and high flexibility of the production line as the design criteria.
Frame welding application
Product; One-axis external welding system uses a single robot to complete a single-station or double-station welding unit. The single-station welding unit operation procedure is; use robot welding after manual loading, and repeat the operation. The double-station welding unit has an advantage in efficiency. When station A is welding, station B is loading. The matching workstation effectively guarantees operation safety, improves operation efficiency and improves the working environment.
According to the welding process requirements of the equipment produced, the automated arc welding system is composed of intelligent industrial control technology, modular system design, refined process management and flexible fixture switching design. It can meet the welding processes with higher technical difficulty such as pipe-to-pipe welding, tube-to-sheet welding, flat welding and vertical welding.
System description: Hehua three-axis welding system: After positioning the product by using positioning devices and pneumatic clamping, the robot performs the welding operation. The robot can choose a single machine or double robots for welding according to the parameters, beat, production efficiency and other factors of the workpiece.
Process characteristics: This workstation is safe to operate, with stable quality, and minimizes the labor intensity of workers: the welded workpiece is firm and beautiful. The workpiece loading and removal are convenient and fast. At the same time, considering the similar product size and positioning factors, it can adapt to a variety of specifications of workpieces within a certain range.